Robust Engineering allows to adjust Client Voice properly to technique requirements by optimizing products or processes functionality, so that it become resistant for whole spectrum of events, which can appear and which we can not control. It?s usage and development of methods initiated by Japanese engineer Genchi Taguchi. RE allows to perform experiments and test prototypes by studying many factors at the same time and evolving their influence on results. It allows to identify those variables, which in significant way affects process, but are beyond our control. Robust Engineering is revolutionary approach to engineering and designing which is one of the most important pillars of embedding quality into the product.

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Expected Training Results

After finishing the training participants will know:

  • What kind of information should be gathered to design new products /processes which will fulfill all requirements and be resistant for broad spectrum of conditions from the first time
  • What and how to measure to gain all necessary information
  • How to simplify construction of product in order to reduce its costs
  • How to manage noises in experiment to make developed solutions resistant to changeable conditions in which process or product will function in the future
  • How to verify correctness of drawn conclusions
WHO SHOULD ATTEND
  • Design Engineers (Product + Process)
  • Project Managers
  • Process Engineers
  • Managers


Training Plan

DAY 1

FORM OF EXECUTION
Comparing various approaches to experimentation (OFAT, ALLFAT, Trial & Error i DoE) lecture
Experiments planning: Measurement System Evaluation, factors and their levels selection, what should be measured during experiment and what circumstances should be taken into consideration before it will start lecture + case study
Full Factorial Design: construction and analysis lecture + case study + Minitab

DAY 2

FORM OF EXECUTION
Fractional Design: construction and analysis lecture + case study + Minitab
Analysis and conclusions: what makes conclusion drawn from experiment works out in production practice? lecture + practical exercise
Exercise during which participants individually performs and analyse series of following experiments practical exercise

DAY 3

FORM OF EXECUTION
Robust Engineering ? basic concepts and assumptions, Taguchi Robust Engineering Process lecture
Aspirin ? in groups participants perform experiments and compare achieved results. Why do they differ and which one is appropriate? ? discussion. Introduction to noise management as Robust Engineering base lecture + practical exercise
Noise management strategies, introduction to Factor Relationship Diagram, FRD lecture + practical exercise

DAY 4

FORM OF EXECUTION
Coptermania: in groups participants perform experiments according to four drafts: Repeats, Replicates, Blocking, Taguchi Inner Outer Array, Whole Plot/Split Plot Design practical exercise
Diagnostic and reduction of special causes influence on experiment’s result lecture + Minitab